4.2.1 Liquid protective coatings

Liquid protective coatings
C5 VH
SURFACE

HDG

Layers Consumption
SURFACE PREPARATION 1

Sweep Blasting

Layers Consumption
PRIMER

REMOPLAST TL GLIMMER

Layers Consumption
INTERMEDIATE COATING

REMOPLAST HS UVC NUS

Layers Consumption
Top coat

REMOPLAST HS UVC NUS

Layers Consumption
SYSTEM NDFT 2

240 μm

Layers Consumption
C5 VH
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2 medium (G)

Layers Consumption
PRIMER

REMOPLAST EP ZINK

Layers Consumption
INTERMEDIATE COATING

REMOPLAST MSR ULTRA IC

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

320 μm

Layers Consumption
C5 VH
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2 medium (G)

Layers Consumption
PRIMER

REMOPLAST EP ZINK

Layers Consumption
INTERMEDIATE COATING

REMOPLAST HS-TL GLIMMER NUS

Layers Consumption
Top coat

REMOPLAST HS UVC NUS

Layers Consumption
SYSTEM NDFT 2

350 μm

Layers Consumption
C5 H
SURFACE

HDG

Layers Consumption
SURFACE PREPARATION 1

Sweep Blasting

Layers Consumption
PRIMER

REM 61 PRIMER

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

200 μm

Layers Consumption
C5 H
SURFACE

HDG

Layers Consumption
SURFACE PREPARATION 1

Sweep Blasting

Layers Consumption
PRIMER

REMOPLAST MSR ULTRAPRIMER

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

200 μm

Layers Consumption
C5 H
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2

Layers Consumption
PRIMER

REMOPLAST MSR ULTRAPRIMER

Layers Consumption
INTERMEDIATE COATING

REMOPLAST MSR ULTRA IC

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

300 μm

Layers Consumption
C5 H
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2 medium (G)

Layers Consumption
PRIMER

REMOPLAST EP ZINK

Layers Consumption
INTERMEDIATE COATING

REMOPLAST MSR ULTRA IC

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

260 μm

Layers Consumption
C4 H, C5 M
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2

Layers Consumption
PRIMER

REM AQUAPOX S31

Layers Consumption
INTERMEDIATE COATING

REM AQUAPOX S31

Layers Consumption
Top coat

REMOPLAST AQUA UVC

Layers Consumption
SYSTEM NDFT 2

240 μm

Layers Consumption
C4 H, C5 M
SURFACE

HDG

Layers Consumption
SURFACE PREPARATION 1

Sweep Blasting

Layers Consumption
PRIMER

REM 61 PRIMER

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

160 μm

Layers Consumption
C4 H, C5 M
SURFACE

HDG

Layers Consumption
SURFACE PREPARATION 1

Sweep Blasting

Layers Consumption
PRIMER

REMOPLAST MSR ULTRAPRIMER

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

160 μm

Layers Consumption
C4 H, C5 M
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2

Layers Consumption
PRIMER

REMOPLAST SPEED DRY

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

240 μm

Layers Consumption
C4 H, C5 M
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2

Layers Consumption
PRIMER

REMOPLAST MSR ULTRAPRIMER

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

240 μm

Layers Consumption
C3 H, C4 M, C5 L
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2

Layers Consumption
PRIMER

REM AQUAPOX S31

Layers Consumption
Top coat

REMOPLAST AQUA UVC

Layers Consumption
SYSTEM NDFT 2

180 μm

Layers Consumption
C3 H, C4 M, C5 L
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2

Layers Consumption
PRIMER

REMOPLAST PRIMER

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

180 μm

Layers Consumption
C3 H, C4 M, C5 L
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2

Layers Consumption
PRIMER

REMOPLAST SPEED DRY

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

180 μm

Layers Consumption
C3 H, C4 M, C5 L
SURFACE

HDG

Layers Consumption
SURFACE PREPARATION 1

Sweep Blasting

Layers Consumption
PRIMER

/

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

120 μm

Layers Consumption
C3 H, C4 M
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2

Layers Consumption
PRIMER

REM-AK CORROPRIMER

Layers Consumption
INTERMEDIATE COATING

REM-AK CORROPRIMER

Layers Consumption
Top coat

REM AK DS GLIMMER EXPRESS

Layers Consumption
SYSTEM NDFT 2

200 μm

Layers Consumption
C2 H, C3 M, C4 L
SURFACE

HDG

Layers Consumption
SURFACE PREPARATION 1

Sweep Blasting

Layers Consumption
PRIMER

/

Layers Consumption
Top coat

REM AQUA PLUS

Layers Consumption
SYSTEM NDFT 2

80 μm

Layers Consumption
C2 H, C3 M, C4 L
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2

Layers Consumption
PRIMER

REMOPLAST PRIMER

Layers Consumption
Top coat

REMOPLAST UVC GLIMMER

Layers Consumption
SYSTEM NDFT 2

120 μm

Layers Consumption
C2 H, C3 M, C4 L
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2

Layers Consumption
PRIMER

/

Layers Consumption
Top coat

REMOPLAST UVC PL HS ES

Layers Consumption
SYSTEM NDFT 2

120 μm

Layers Consumption
C2 H, C3 M
SURFACE

HDG

Layers Consumption
SURFACE PREPARATION 1

Sweep Blasting

Layers Consumption
PRIMER

/

Layers Consumption
Top coat

REM AQUA LAC DS-GLIMMER

Layers Consumption
SYSTEM NDFT 2

80 μm

Layers Consumption
C2 H
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2

Layers Consumption
PRIMER

REM-AK CORROPRIMER

Layers Consumption
Top coat

REM AK DS GLIMMER EXPRESS

Layers Consumption
SYSTEM NDFT 2

160 μm

Layers Consumption
C2 H
SURFACE

Steel

Layers Consumption
SURFACE PREPARATION 1

Sa 2 1/2

Layers Consumption
PRIMER

REM AQUA PLUS SZ PRIMER

Layers Consumption
Top coat

REM AQUA PLUS SZ PRIMER

Layers Consumption
SYSTEM NDFT 2

160 μm

Layers Consumption
CORROSIVITY CATEGORY / DURABILITY SURFACE SURFACE PREPARATION 1 PRIMER INTERMEDIATE COATING Top coat SYSTEM NDFT 2
C5 VH

HDG

Layers Consumption

Sweep Blasting

Layers Consumption

REMOPLAST TL GLIMMER
80 μm

Layers Consumption

REMOPLAST HS UVC NUS
80 μm

Layers Consumption

REMOPLAST HS UVC NUS
80 μm

Layers Consumption

240 μm

Layers Consumption
C5 VH

Steel

Layers Consumption

Sa 2 1/2 medium (G)

Layers Consumption

REMOPLAST EP ZINK
60 μm

Layers Consumption

REMOPLAST MSR ULTRA IC
160 μm

Layers Consumption

REMOPLAST UVC PL HS ES
3) 100 μm

Layers Consumption

320 μm

Layers Consumption
C5 VH

Steel

Layers Consumption

Sa 2 1/2 medium (G)

Layers Consumption

REMOPLAST EP ZINK
70 μm

Layers Consumption

REMOPLAST HS-TL GLIMMER NUS
120 μm

Layers Consumption

REMOPLAST HS UVC NUS
2x 80 μm

Layers Consumption

350 μm

Layers Consumption
C5 H

HDG

Layers Consumption

Sweep Blasting

Layers Consumption

REM 61 PRIMER
80 μm

Layers Consumption

REMOPLAST UVC PL HS ES
3) 120 μm

Layers Consumption

200 μm

Layers Consumption
C5 H

HDG

Layers Consumption

Sweep Blasting

Layers Consumption

REMOPLAST MSR ULTRAPRIMER
120 μm

Layers Consumption

REMOPLAST UVC PL HS ES
3) 80 μm

Layers Consumption

200 μm

Layers Consumption
C5 H

Steel

Layers Consumption

Sa 2 1/2

Layers Consumption

REMOPLAST MSR ULTRAPRIMER
110 μm

Layers Consumption

REMOPLAST MSR ULTRA IC
110 μm

Layers Consumption

REMOPLAST UVC PL HS ES
3) 80 μm

Layers Consumption

300 μm

Layers Consumption
C5 H

Steel

Layers Consumption

Sa 2 1/2 medium (G)

Layers Consumption

REMOPLAST EP ZINK
80 μm

Layers Consumption

REMOPLAST MSR ULTRA IC
100 μm

Layers Consumption

REMOPLAST UVC PL HS ES
3) 80 μm

Layers Consumption

260 μm

Layers Consumption
C4 H, C5 M

Steel

Layers Consumption

Sa 2 1/2

Layers Consumption

REM AQUAPOX S31
80 μm

Layers Consumption

REM AQUAPOX S31
80 μm

Layers Consumption

REMOPLAST AQUA UVC
80 μm

Layers Consumption

240 μm

Layers Consumption
C4 H, C5 M

HDG

Layers Consumption

Sweep Blasting

Layers Consumption

REM 61 PRIMER
80 μm

Layers Consumption

REMOPLAST UVC PL HS ES
3) 80 μm

Layers Consumption

160 μm

Layers Consumption
C4 H, C5 M

HDG

Layers Consumption

Sweep Blasting

Layers Consumption

REMOPLAST MSR ULTRAPRIMER
80 μm

Layers Consumption

REMOPLAST UVC PL HS ES
3) 80 μm

Layers Consumption

160 μm

Layers Consumption
C4 H, C5 M

Steel

Layers Consumption

Sa 2 1/2

Layers Consumption

REMOPLAST SPEED DRY
140 μm

Layers Consumption

REMOPLAST UVC PL HS ES
4) 120 μm

Layers Consumption

240 μm

Layers Consumption
C4 H, C5 M

Steel

Layers Consumption

Sa 2 1/2

Layers Consumption

REMOPLAST MSR ULTRAPRIMER
160 μm

Layers Consumption

REMOPLAST UVC PL HS ES
3) 80 μm

Layers Consumption

240 μm

Layers Consumption
C3 H, C4 M, C5 L

Steel

Layers Consumption

Sa 2 1/2

Layers Consumption

REM AQUAPOX S31
100 μm

Layers Consumption

REMOPLAST AQUA UVC
80 μm

Layers Consumption

180 μm

Layers Consumption
C3 H, C4 M, C5 L

Steel

Layers Consumption

Sa 2 1/2

Layers Consumption

REMOPLAST PRIMER
90 μm

Layers Consumption

REMOPLAST UVC PL HS ES
3) 90 μm

Layers Consumption

180 μm

Layers Consumption
C3 H, C4 M, C5 L

Steel

Layers Consumption

Sa 2 1/2

Layers Consumption

REMOPLAST SPEED DRY
100 μm

Layers Consumption

REMOPLAST UVC PL HS ES
3) 80 μm

Layers Consumption

180 μm

Layers Consumption
C3 H, C4 M, C5 L

HDG

Layers Consumption

Sweep Blasting

Layers Consumption

/

Layers Consumption

REMOPLAST UVC PL HS ES
4) 120 μm

Layers Consumption

120 μm

Layers Consumption
C3 H, C4 M

Steel

Layers Consumption

Sa 2 1/2

Layers Consumption

REM-AK CORROPRIMER
60 μm

Layers Consumption

REM-AK CORROPRIMER
60 μm

Layers Consumption

REM AK DS GLIMMER EXPRESS
80 μm

Layers Consumption

200 μm

Layers Consumption
C2 H, C3 M, C4 L

HDG

Layers Consumption

Sweep Blasting

Layers Consumption

/

Layers Consumption

REM AQUA PLUS
80 μm

Layers Consumption

80 μm

Layers Consumption
C2 H, C3 M, C4 L

Steel

Layers Consumption

Sa 2 1/2

Layers Consumption

REMOPLAST PRIMER
60 μm

Layers Consumption

REMOPLAST UVC GLIMMER
60 μm

Layers Consumption

120 μm

Layers Consumption
C2 H, C3 M, C4 L

Steel

Layers Consumption

Sa 2 1/2

Layers Consumption

/

Layers Consumption

REMOPLAST UVC PL HS ES
3) 120 μm

Layers Consumption

120 μm

Layers Consumption
C2 H, C3 M

HDG

Layers Consumption

Sweep Blasting

Layers Consumption

/

Layers Consumption

REM AQUA LAC DS-GLIMMER
80 μm

Layers Consumption

80 μm

Layers Consumption
C2 H

Steel

Layers Consumption

Sa 2 1/2

Layers Consumption

REM-AK CORROPRIMER
80 μm

Layers Consumption

REM AK DS GLIMMER EXPRESS
80 μm

Layers Consumption

160 μm

Layers Consumption
C2 H

Steel

Layers Consumption

Sa 2 1/2

Layers Consumption

REM AQUA PLUS SZ PRIMER
80 μm

Layers Consumption

REM AQUA PLUS SZ PRIMER
80 μm

Layers Consumption

160 μm

Layers Consumption
COATING SYSTEMS ACC. ISO 12944-5
LOW ALLOYED, UNALLOYED STEEL AND HOT-DIP GALVANIZED STEEL (HDG) ACCORDING ISO 1461
 

1) Surface preparation acc. ISO 12944-5 and ISO 8501-1
2) NDFT (NOMINAL DRY FILM THICKNESS) acc. ISO 12944-5
3) Acceleration with Remoplast UVC Accelerator or Remoplast UVC PL HS ES FAST
4) Accelerated version not suitable
 

The selection of system depends on the Corrosivity Class of the environment to which the object will be exposed (ISO 12944-2) and the predicted durability (ISO 12944-1). See page 169 (Table 1) for more details. Kansai Helios offers many other metal protection systems that can meet your specific requirements. Please contact your local representative for further information.
 

Corrosivity acc. ISO 12944-2
C5 very high
C4 high
C3 medium
C2 low
Durability acc. ISO 12944-1
VH very high > 25 years
H high 15 – 25 years
M medium 7 – 15 years
L low up to 7 years